More info: www.villamacchine.it
More info: www.europipeline-equipment.com
Highly flexible and operational, low operating costs, interchangeable and appropriate for different types of machining setups. Everything in the respect of the environment (low consumption, low pollution emission, low noise) Designed and developed around man, highly ergonomically, appropriate for town situations. Diesel Engine - HP 160 Generator - 180 Kwa - panel with available voltage 400V 230V 110V 48V, General switch board, protection level IP 66; 1 to 4 inverter welding points: mig, mag, tig, special electrode prearranged for polythylene welding. Air compressor at 15 bar vessel and safety accessories, 6 unit hyraulic cylinder carrier with multi gas mixer, Propane cylinder carrier, Telescopic hydraulic crane (mt.7,6x9,50) that operates at 340°, 30% slope arm full open, Welding tent (smoke extractors 48V included), Thermoventilated cabin-double speed, Anatomically designed operator seat with man on board safety system, Closable tool containers, High capacity fire extinguisher. It can be equipped with: Hydraulic wire winch of different types of voltage, Induction system - Inverter - Preheating Coil/Band Coil2011 - Thermal treatment,Automatic welding system, Sandblasting system, Different types of undercarriage tracks (farm steel or tell and rubber or rubber), Negative brakes, Illuminations of different types of watts, Radio controller. ARIANNA is an orbital automatic welding system created for all pipeline related applications including pipes with great wall thickness and connections. Applications System Components The importance of fast, accurate and uniform heating as part of the pipeline welding specification has grown significantly. This has resulted from the increased use of heavy wall pipe and modern automatic and semi-automatic welding systems 0n/off shore pipeline. Pipeline Induction Heat's pre-weld induction heating systems have been designed for both onshore and offshore field operation, at mainline / front end or double jointing locations. Originally engineered for use on large diameter heavy wall pipes, in association with automatic welding systems, induction pre-heat is equally useful where manual stick-welding is being employed during cold weather conditions. The Villa Macchine's Pipe Facing Machines are the fastest cutting, most versatile and user friendly machines on the market today. Years of experience and the highest quality components are incorporated into every unit. The machines have two major parts, the clamping section and the machining section. The clamp section has two sets of hydraulically powered clamping shoes that are designed to work equally and simultaneously. Standard Features The Pneumatic Clamp is used for a correct centering and alignment of pipes.Paywelder
PAYWELDER MACH 1
PAYWELDER MACH 2
PAYWELDER MACH 3
Automatic Welding Machine
TVS MACH 1
Diesel engine HP 50, low CO2 emission, rubber tracks, Electic generator 25-30 Kwa 400V-230V-48V, Inverter welding types: mig, mag, tig, special electrode. Prearranged for polythylene welding, Telescopic illumination - H mt. 4 - different types of watts, Closable tool container, Head lights and rotating beacon light,Operator seat with man on board safety system, Automatic reversing buzzer, protection Roll-bar, Mini fire extinguisher.
It can be equipped with: Hydraulic wire winch, Induction system with 400 A welding rod for pipes up until 14"/16", Negative hydraulic brakes.TVS MACH 2
It can be equipped with: Hydraulic wire winch of different types of voltage, Sandblaster with high efficiency rotary air compressor, Different undercarriage tracks (farm steel or tell and rubber or rubber), Negative brakes, Illuminations of different types of watts, Induction Inverter-Preheating Coil/BandCoil2011 - Thermal treatment, GPS, Radio controller.
Available in custom made version:
TVS MACH 3
Available in custom made version:
Automatic Welding System
ARIANNA
ARIANNA is controlled by an industrial PLC that allows great application flexibility and to obtain the best welding in any work conditions and on any type of steel. The purpose of all this is to maximize the production, guaranteeing high quality standards of the welded joint.
ARIANNA is an open automatic system that allows interfacing with multiple devices, that is welders or external wire feeders, through analog or digital interfaces, and allows welding technicians and engineers to adapt the system, in the best way possible, to the position that needs to be performed.
Induction System
The benefits of the induction heating system are:
Re-Heat
In certain circumstances, particularly for offshore fast production pipe lay using automatic welding systems, unexpected delays can disrupt the welding process on the lay barge firing-line.
These 'hold-ups' can lead to degradation of the partially welded joint, which may require further filling before it is fully completed. To prevent degradation and embrittlement of the weld, which could lead to a negative NDT / X-ray result down line, VillaMacchine have designed a re-heat induction heating system. This consists of a hinged coil designed to pass heat into the localised area of the weld margin only.
Post Weld Heat Treatment
The post-weld induction heating system is intended for lay barge operation, for diameters ranging from 6" to 72", with no limit on wall thickness. Temperature ranges are typically 0 to 650°C.
The purpose of induction post-heating is to provide a rapid, accurate heating cycle, to stress-relieve (anneal) a recently welded pipe joint. This is typically required following specialist automatic welding of very heavy wall pipe, which can result in embrittlement of the weld metal, leading to unacceptable 'hardness values'. To overcome this problem, the weld area must be subjected to a pre-calculated heat treatment programme, within the fast lay-barge welding production cycle.Bevelling Machine
The machines are powered by an hydraulic circuit as pipe layer.
The PFM machines are designed to machine complex bevel required by automated pipeline welding systems, in addition the machines can be used for:
The machine is secured to the pipe by expanding the clamp shoes inside the pipe on PFM's range from 8" to 90" pipe. The machining sections of the machine consists of a rotating faceplate with four or six tool holders each holding tungsten carbide cutting tips.
The tools can be set a wide variety of bevel designs and wall thicknesses, Each tool holder may cut a different bevel angle simultaneously .
The PFM operation take from 2 to 6 minutes depending on pipe wall thickness and experience of the operator.
The following documentation will be supply with the machine:
Pneumatic Clamp
For the translation, the machine can be provide of axial piston air motor and equipped for manual or automatic welding system.
Its operational cycle is carried out with special pneumatic valves, that in production stage, are controlled manually or at a distance with an appropriate control rod.
Thanks to the patented automatic quick release of the tracks, the Pipelayer Performer GPL 1180, 980 and 720 can be shipped with standard open top containers or regular trucks allowing a great saving in terms of shipping costs and time. Bending is one of the most delicate processes in pipeline construction as remarked by the Contractors: our production is focused on efficient pipe bending machines, safe and easy to use. Our catalogue includes the light and cost effective machines for small diameters as well as cutting edge products, like the PBM-4856, designed to cover the most common big inches pipes keeping the equipment as light as possible. For more demanding project we have the special PBM-4860, able to bend pipes up to 60 inch – 40 mm wall thickness of X100 steel grade. Euro Pipeline Group’s bending machines range is able to cover all onshore pipeline projects: from the very small flow lines 4” up to 60″ cross country transmission lines. Euro Pipeline Group Hydraulic Wedge Mandrels provide proper internal support to the pipe during the delicate bending operation for a result without buckling or damage to the coating. TPOur TP tracked vehicles family is the perfect solution for pipeline welding and not only. It has been designed in compliance with the most common requirements of pipeline contractors: it is very light, flexible and stable, with plenty of room for equipment and easy access to the platform. Also safety has been taken into account and all the TP tractors adopt ROPS protection for the operators. The TP-15 is a 10 tons vehicle light and easy to transport thanks to its 2,5 m width. It’s a bestseller in its sector and has been successfully used at site in South America, Europe, Middle East and North Africa. It’s the perfect piece of equipment for the mainline. In order to provide a turn-key product Europipeline can deliver the paywelder already fitted with top brand welding inverters from Miller and Lincoln together with a dedicated diesel generator correctly sized for a reliable and quality welding at site. Euro Pipeline Group manufacture internal line-up clamps both for manual automatic welding systems.Thanks to a well proven design our clamps provide the best alignment of the pipe ends before welding the root pass: they guarantee the maximum radial force to align the pipes in a precise and robust way saving time and increasing productivity. Euro Pipeline Group Roller cradles are used in pipeline lay down operation. The rollers evenly distribute the pressure on the pipe, avoiding the risk of cracking the welds and preserving the coating. Euro Pipeline Group manufacture since 20 years its in-house designed vacuum lifts 9 and 13 tons, nowadays widely used for safe handling of the pipes in stockyards. For better handling performance the vacuum lifter can be adopted to replace hooks, sling etc… by a single equipment easy to use providing shorter time for handling the line pipes. The suction pads are interchangeable and with just few sizes they can cover all the line pipe diameters and weights.The vacuum unit is independent and can be installed on a crane or an hydraulic excavator. Skid rollers are another example of the integrated handling solution of Euro Pipeline Group. Our roller cradles are specifically designed according to the characteristic of the line to be pulled in the sea, in a crossing or handled within a prefabrication yard.Pipelayers
THE PERFORMER FAMILY: HIGH PERFOMANCE, DURATION AND RELIABILITY
This flexible and technological solution guarantee the workflow continuity 24/7 at site. If one of the component that can be dismantled is out of order, it can be immediately replaced with a spare one, while the damaged component can be easily repaired without stopping the laydown of the line.
His patented solution is based on the long-time experience acquired in this industry, using the most advanced technologies resulting in a new generation of pipelayers with cutting edge solutions in terms of performance, safety and environmental protection.
A complete range of pipelayers for any project
The Performer pipelayer is available in four sizes according to the lifting capacity:
Pipe Bending Machines
Customized pipe bending machines
Available models
High quality cylinders, in-house design, efficient and reliable engines (Yanmar or Caterpillar according to the size) ensure high availability and performance:
Hydraulic Wedge Mandrels
The mandrel can be fed directly from the bending machines auxiliary hydraulic valves or by an independent power unit.
The range of Euro Pipeline Group mandrels cover:
Multipurpose Tractors
TP-15 AND TP-18 TRACTORS
The TP-15 and TP-18 are designed to be easily maintained at site. All its components such as motors, cranes, hydraulics etc… are easily accessible and have been selected from top suppliers with a global after sales network: Customers are served in any place of the world.
Special care has been dedicated to the comfort of the driver:
To give the maximum flexibility at site the platform is bolted to the frame: it can be replaced with other customized accessories and the tractor can be converted in several versions such as:
Two sizes for any need
When carrying capacity is not enough the TP-18 is then the best choice: thanks to it 2,7 m width ensure a high stability together with impressive payload up to 8 tons. Ideal for double torch automatic welding systems or multiple inverter manual welding or to bring all the crew in line when steep areas need to be reached.Welding Equipment Services
Line-Up Clamps
All our clamps are in house manufactured and equipped with the best, safest and most reliable components available on the market. Over 40” the clamps are equipped with two pneumatic motors in order to ensure the proper displacement speed and enough power to operate in slope up to 20°.
For a cheap and effective solution for small projects we also have available External Line up clamps (both manual or hydraulic with jack up to 20 tons).Roller Cradle
The use of urethane rollers also eliminates the risk of damaging the polyethylene or FBE pipe coating that can occur using regular steel wheel cradles.
In addition high standard ropes made in Italy are provided with the cradle in order to ensure long lasting life and safe operation at site.
The Euro Pipeline Group roller cradles can be easily disassembled for fast site repair and maintenance and optimized storage and transport.
The Euro Pipeline Group roller cradles comply with all applicable standards and are CE certified. Available models:
Vacuum Lift
Pumps
The motorised filling pumps are centrifugal pumps that can achieve great flow rate for a fast fill up of the pipeline section before the hydrotest.
Once filled in, the High Pressure pumps provide excellent pipeline pressurisation.
The engine driven pumps designed by Euro Pipeline Group may be used to fill and pressurize pipelines efficiently: we can design them according to specific client’s requirements and complying with the strictest benchmarks in terms of safety and environmental protection.Skid Rollers